Operational Excellence delivers lasting results for KEMP

The implementation of a strategy of Operational Excellence and continuous improvement have resulted in significant benefits for the Cable Harness and electronics assembly manufacturer based in their 25,000 ft² state of the art factory based in Westbury, Wiltshire.

Managing Director and owner of W H Kemp Mr John Wyatt commented:

“Selecting the right methodologies and lean tools was an important element of improving our business performance, these included value stream mapping , balanced flow, TAKT, Kan Ban pull production, eliminating waste, multi skilling and cellular working and targeted investment in capital equipment which reduces or eliminates process variability. The decision to move to an integrated ERP system was a big move for our business, this has enabled us to process information and control the business on a real time basis, ultimately resulting in improved customer service.”

  • Lead time reduced by 56%
  • Capacity and Capability expanded by 43%
  • On time delivery currently over 98%
  • Kan Ban production gives guaranteed product availability
  • Eliminated 60% of waste and the cost of quality
  • Awarded key supplier status with several major OEM manufactures

 

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